Hollow Metal Door Panel
Product Overview
A hollow metal door panel consists of two precision-formed galvanized steel sheets welded around a reinforced internal structure—typically a honeycomb core or vertical steel stiffeners. This unique design delivers exceptional rigidity and impact resistance while keeping weight low.
Unlike wood or composite doors, hollow metal panels are non-combustible, moisture-resistant, and virtually maintenance-free. They provide an unbeatable lifecycle cost for offices, schools, hospitals, and industrial facilities.
Key benefits at a glance:
30–40% lighter than solid metal doors
Customizable sizes, colors, and hardware prep
Technical Specifications
| Specification | Details |
|---|---|
| Material | Commercial grade hot-dip galvanized steel (ASTM A653) |
| Gauge (Thickness) | 22 gauge (0.8mm) to 16 gauge (1.6mm) – specify per application |
| Internal Construction | Honeycomb kraft paper core OR vertical interlocking steel stiffeners |
| Standard Sizes | 3’0″ x 7’0″, 3’6″ x 7’0″, 4’0″ x 8’0″, custom sizes available |
| Face Sheet Type | Smooth or stucco-embossed finish |
| Surface Finish | Pretreated iron phosphate + epoxy primer, optional polyester powder coating (any RAL) |
Common Applications
Commercial buildings – offices, retail stores, government facilities
Educational institutions – classrooms, gymnasiums, corridors
Healthcare & labs – hospitals, clinics, cleanrooms
Industrial & warehouses – machine rooms, utility closets, loading bays
Hotels & hospitality – guest room corridors, service areas
Data centers – fire-rated separation doors
Multifamily housing – common areas, stairwells
Airports & transit hubs – high-traffic passageways


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